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Volkswagen FAW Engine (Dalian) Co., Ltd. powertrain remanufacturing project put into operation in Dalian

2014-01-08


According to the editor's note, remanufacturing is a production process that restores waste products to the same technical performance and product quality as the original products, but the cost should be low, and the life and reliability should be guaranteed. The following is an introduction to the remanufacturing project of automobile engines. Stones from other mountains can be used to attack jade. I hope this article will bring us some new information, broaden our horizons, inspire our working ideas, and provide a reference for our Renhe Electromechanical remanufacturing business. I would like to express my heartfelt thanks to Mr. Chen, the provider of the manuscript.

According to the editor's note, remanufacturing is a production process that restores waste products to the same technical performance and product quality as the original products, but the cost should be low, and the life and reliability should be guaranteed. The following is an introduction to the remanufacturing project of automobile engines. Stones from other mountains can be used to attack jade. I hope this article will bring us some new information, broaden our horizons, inspire our working ideas, and provide a reference for our Renhe Electromechanical remanufacturing business. I would like to express my heartfelt thanks to Mr. Chen, the provider of the manuscript.

Volkswagen FAW Engine (Dalian) Co., Ltd.

Powertrain remanufacturing project put into production in Dalian

On August 27, Volkswagen FAW Engine (Dalian) Co., Ltd. (hereinafter referred to as Volkswagen FAW) powertrain remanufacturing project was launched and put into production in Dalian. This is the first passenger car powertrain remanufacturing project in China, and it is also one of the 14 auto parts remanufacturing pilot projects deployed by the National Development and Reform Commission.

Volkswagen FAW is a powertrain manufacturing company jointly established by Volkswagen Group and China FAW Group. At present, the Dalian plant has an annual production capacity of 300000 engines and provides automatic transmissions for various Volkswagen models in China.

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Volkswagen FAW Engine (Dalian) Co., Ltd. Powertrain Remanufacturing Project Launch Ceremony

On the same day, Dalian Mayor Li Wancai also said at the production site that the commissioning of the remanufacturing project is not only an important project for the local energy conservation and environmental protection industry, but also the automobile industry will be positioned as a pillar industry for key development in the future.

According to reports, remanufacturing is the production process of restoring waste products to the same technical performance and product quality as the original products. In developed countries such as Europe and the United States, remanufactured automobile engines have accounted for more than 85% of the repair parts market.

In fact, in the field of commercial vehicles, especially heavy truck manufacturers, engine remanufacturing technology has been widely used. FAW Xichai engine remanufacturing base, Yuchai engine remanufacturing base and Cummins engine remanufacturing base are all projects put into production earlier.

However, these engine remanufacturing projects are aimed at heavy truck engines, because the production data attributes of heavy truck products make their consumers more sensitive to price and cost, and remanufactured engines with price advantages on the basis of maintaining the same performance are therefore favored.

Two years ago, the National Development and Reform Commission signed a letter of commitment with 14 enterprises, including FAW Group, and officially launched the pilot work of remanufacturing auto parts.

The initial investment in the remanufacturing project of Volkswagen FAW Engine (Dalian) Co., Ltd. is about 0.1 billion yuan, starting from the remanufacturing of the engine and then expanding the remanufacturing of the gearbox. The initial annual production capacity of the project is 5000 units, and the annual production capacity of remanufactured engines will reach 15000 units by 2014.

According to reports, the Volkswagen FAW remanufacturing project first produced more than 20 products of the EA888 series engine. The main applicable models are: FAW-Volkswagen's Magotan, Golf, Audi Q5, A4L and Shanghai Volkswagen's Tiguan, Haorui, and Octavia.

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General Manager of Volkswagen FAW Engine (Dalian) Co., Ltd. Gao Deli

Dr. Ni Kaiming, President and CEO of Volkswagen Group (China), said at the commissioning ceremony: The Dalian Engine Remanufacturing Project is the first time that Volkswagen has remanufactured engines in China, and it is also the first time that Volkswagen has introduced remanufacturing technology into a country outside Germany.

Although the remanufacturing project has just started in China, Volkswagen has more than 60 years of remanufacturing history, expanded its product models to more than 10000, built 7.7 million engines and 2.8 million transmissions, and exported them to many countries around the world.

Qin Huanming, deputy general manager of FAW Group, said that powertrain remanufacturing is in line with the national energy conservation and environmental protection policy and is conducive to accelerating the construction of a resource-saving and environment-friendly society. As the only powertrain remanufacturing base of Volkswagen Group in China, remanufacturing starts with engines and will expand to a full range of engines and gearboxes in the future.

An Xin, director of remanufacturing and after-sales spare parts center of Volkswagen FAW engine (Dalian) Co., Ltd., said that at present, remanufacturing is still in its infancy in China, and most Chinese consumers still lack understanding of remanufactured products. In fact, an important feature of remanufacturing is that the quality of remanufactured products reaches the standard of new products.

Its main processes include pre-cleaning, dismantling, cleaning, testing, machine processing, assembly, commissioning and other links. In Anxin's words, remanufactured engines are between brand new original engines and overhauled engines, providing customers with damaged engines with a cost-effective choice, "In general, remanufactured engines have a significant price advantage over new engines. Compared with overhauled engines, the replacement time is shorter and the life of spare parts is longer."

The remanufactured products provided by Volkswagen FAW Engine (Dalian) Co., Ltd. all follow the quality standards of the Volkswagen Group. Compared with new production engines, the price of remanufactured products is obviously competitive. Anxin said that all remanufactured auto parts should not be used in new cars, only for after-sales service.

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